Why Effective Energy Monitoring is Essential for Smart Factories?

IoT Energy Monitoring Solutions

IoT( Internet of Things) is a system of interconnected devices and sensors that collect, gather, and share data about their environment. 

The applications of IoT are far-reaching. They provide real-time insights and historical data on facility environment, utility, and resource consumption. 

The analytical data is essential to provide an optimal work environment, minimize operating expenses, and reinforce the safety of occupants and the environment.

Energy management is one of the several significant applications of IoT. By collecting data about energy consumption by individual equipment, each room or tenant, or facility as a whole in real-time remotely from a laptop/PC, IoT energy metering solutions can help facility owners identify opportunities for energy savings.

The sensors are miniature and can fit the existing equipment installation and set-up as they are wireless. Once the energy sensors detect a sudden spike in energy use, they can alert building staff to inquire into the cause and initiate corrective action. Let us also explore the broader benefits of real-time energy monitoring via IoT Solutions. .

Significance of energy conservation

Any Industry/Enterprise/commercial space spends 30% of its running cost on energy consumption. Electricity costs have the might to impact the financial bottom line of your business. Real-time energy consumption insights are vital for saving operating expenses.

IoT in Energy Management

IoT sensors connect to smart meters that can be fixed parallel to the actual energy meters. Smart meters shall communicate with the power grid and transmit energy consumption data to the cloud-based IoT application. You can also connect smart meters to your Diesel generator to monitor energy consumption during power cuts.

You can configure InnoMaint’s Energy Management sensors to provide the energy consumption pattern for an entire facility or each tenant. You can define schedules that alert you via mobile push, email, and SMS notifications upon current usage exceeding preset limits.

It helps figure out the areas consuming heavy power and initiate remedial measures. The application Dashboard updates you on power consumption patterns every hour throughout the day. It provides exclusive summaries and detailed reports on IoT energy consumption. The reports are error-free and highly reliable.

An energy monitoring system empowers facility owners to reduce energy usage and Save Power Costs by 25%.

Reduce carbon footprint for Green operations

Industries are increasingly pressurized to become more green and reduce their carbon footprint. An energy monitoring solution helps industries and commercial establishments reduce carbon emissions by not cutting down on energy usage but rather regulating the usage based on real-time insights and historical data, preventing wastage.

Real-time energy monitoring application Dashboard displays valuable KPIs and metrics that provide decision-makers with customized reports on energy efficiency, wastage patterns, and consumption trends. It simplifies demonstrating the commitment to sustainable practices with the regulatory bodies.

Remote access to Energy Dashboard

Another benefit IIoT monitoring solutions deliver to organizations is the ability to be used from anywhere. Facility managers do not need to visit energy meters to monitor and analyze the power usage of particular equipment, tenants, or the entire organization. Direct web access allows them to use their Smartphone or laptop and get access to energy metrics from anywhere.

The Energy Dashboard provides a peek into various parameters associated with energy consumption, such as energy frequency, peak consumption details, etc. It hints at tenants that consume abnormal power. It assists facility managers in quickly determining facility areas to adjust their energy usage and correct equipment defects that cause high consumption.

Track power consumption of equipment

Considering the long hours of operation, facility managers must track and regulate the power consumed by heavy equipment.

In an industrial setting, heavy equipment requires enormous power for its operation. You always want to make sure they run normally.

When a machine runs well, its power consumption and vibration patterns are consistent. When the graph shows abnormal spikes in readings, it hints at an issue with the equipment.

For example, if you find that one of your machines consumes electric power inefficiently, you can plan to invest in a new similar machine or a hybrid version. Manual monitoring of the energy consumption of machines is tedious and impracticable. Such an exercise consumes huge time and calculations can never be accurate.

Data-driven decisions on energy-efficient practices

Internet of Things(IoT) technology continues revolutionizing Factory operations. Several industrial plants and commercial establishments have started monitoring utility consumption digitally to improve energy efficiency and smoothly transition toward environmentally conscious practices.

Soon, IoT shall integrate into our lives with increased device connectivity, and we’ll have even more varied data at our fingertips. This will allow us to provide a never-before-comfort and user experience to facility visitors.

Conclusion

Effective energy monitoring empowers smart factories to track consumption in real time, reduce operational costs, and achieve sustainability goals. By integrating intelligent energy management into their core processes, manufacturers can not only improve efficiency but also future-proof their operations against rising energy demands and environmental regulations.